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Sr. Manufacturing Process Engineer

PCX Aerostructures, LLC
United States, Connecticut, Manchester
Jul 14, 2026

Title
Sr. Manufacturing Process Engineer

About the Organization
Applied Aerospace & Defense (Applied) is a premier provider of advanced design, engineering, and vertically integrated manufacturing solutions for leading and next-generation space and defense technology companies. Applied builds complex hardware for extreme operating environments and is focused on three core markets: Space and Launch Systems, Defense Aviation and Airborne Systems, and C5ISR and Precision Strike Systems. With decades of space and defense manufacturing heritage, Applied combines deep material science and IP-enabled process expertise with the ability to enable rapid prototyping, enhance new product development, and responsively scale production. Across its nationwide infrastructure of advanced manufacturing facilities, Applied continuously supports a balanced mix of next-generation technology and platform development, large scale production programs, and aftermarket sustainment for enduring platforms.

EOE Statement
Applied Aerospace and Defense is an equal opportunity employer.

Description

The Sr. Manufacturing Process Engineer position is responsible for developing processes for aerospace components which are critical to the flight safety on both rotorcraft and fixed-wing aircraft.

Responsibilities:



  • Process components from raw state (gears, casting, forging, material stock, etc.) to its finished B/P requirements for manufacturing in the plant on one of its machining centers or out at outside vendor(s) for machining or processing. The primary components are gears, housings (e.g., cases and covers) and rotor head components (e.g., hubs, spindles, and extensions). The components are from a wide range number of Original Equipment Manufacturers (OEMs).
  • Understand and follow OEMs' specifications, systems, and processes.
  • Drive improvements in the production of the component and reducing its manufacturing costs through its processing cycle.
  • Support the manufacturing floor during component fabrication, which could involve component rework or repair.
  • Enter component's BOM and routing into the business unit's Enterprise Resource Planning system.
  • Create standard work processes for plant engineering and production personnel, as well as outside vendors.
  • Lead engineering projects with a focus on maintaining customer satisfaction objectives in quality and on time delivery performance.
  • Liaison between customers and Applied Program Managers in instituting customer requirements into PCX manufacturing processes.
  • Support Applied Sales team in during the customer quotation process with in-house capability information and process cycle time estimates.
  • Maintain Applied lean principles and drive continuous improvement initiatives.
  • Quote new or revised components.



Physical Requirements:



  • Ability to sit for extended periods of time, and at times required to stand and move
  • Fine motor skills with frequent hand and arm movement
  • Moderate twisting and bending
  • Some lifting less than 30 pounds



Unusual Environmental Conditions:



  • Loud machining environment; exposure to aerospace metals, lubricants and chemicals.



Required Personal Protective Equipment:



  • Safety glasses/shields, appropriate manufacturing closed toed footwear, gloves, hearing protection may be required, or other protective equipment as needed.



Qualifications:



  • US Citizen
  • Bachelor's degree in manufacturing engineering or related experience.
  • 5 to 7 years manufacturing flow process experience and prior aerospace manufacturing experience is desired
  • Solid computer skills - Microsoft Office Suite including basic excel skills
  • Strong attention to detail with the ability to successfully manage multiple tasks and competing priorities
  • Prior engineering software experience desired; Experience with CAD/CAM: Seimens NX is desired
  • Capability to work in a team as well as individually
  • Proficient in English. Strong verbal and written communication skills.
  • Strong knowledge of Geometric dimensioning and tolerancing
  • Strong team skills and ability to work with all levels of an organization
  • Strong problem-solving skills



Position Requirements

Shift
Days

Full-Time/Part-Time
Full-Time

Location
Applied Aerospace & Defense, Manchester

Category
Engineering

Req Number
ENG-26-00013

Position
Sr. Manufacturing Process Engineer

Close Date

Post Internal Days
0

Number of Openings
1

Exempt/Non-Exempt
Exempt

Hiring Manager(s)

This position is currently accepting applications.

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