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Product Design Engineer, Prismatic Cell

Tesla Motors, Inc.
92,720 - 206,520 USD
paid holidays, flex time, 401(k)
United States, California, Fremont
Oct 27, 2025
What to Expect

We're looking for skilled a engineer to design advanced battery cells-essential components in every Tesla product-that will enable affordable, accessible, and long lasting electric vehicles and energy storage systems.

Tesla's vertical integration of products offers a unique opportunity in the industry. You'll develop architectures from concept to implementation, contribute to product roadmap decisions across our portfolio, and address technical manufacturing challenges at scale beyond typical automotive volumes.

In this role, you'll apply first-principles thinking to battery cell design and advance battery technology through innovative approaches. You'll coordinate with multiple disciplines including supply chain, electrochemistry design, manufacturing, and quality engineering to develop prismatic cell products. Your responsibilities will include establishing and validating requirements while guiding designs through to mass production.

We value technical excellence and commitment to pushing boundaries in a fast-paced environment where priorities evolve. Success in this position requires self-motivation, disciplined execution, strong collaboration, and effective communication skills. You should be comfortable with ambiguity and able to define new directions with a problem-solving mindset.

You'll work alongside experienced industry professionals, talented recent graduates, and have access to domain experts across Tesla's departments. We take pride in building a team focused on ownership, empathy, truth-seeking, continuous learning, and mission-driven work.


What You'll Do
  • Design ownership of mechanical components and assemblies for in-house cells, from initial concept through development and eventual factory launch + ramp)
  • Advance and execute validation of technologies that enable key product performance metrics while meeting safety, cost, and mass production manufacturability
  • Lead prototyping, empirical testing and analysis (support advanced testing and analysis)
  • Hands-on engagement with manufacturing process and automation development
  • Lead multi-disciplinary collaborations across electrochemistry design, CAE, supply chain, quality, manufacturing, qualification, new product introduction
  • Research and benchmark competitive solutions; complete DFMEA and fault tree analysis
  • Define and release technical specifications (dimensional, functional, performance, manufacturing)
  • Author clear technical documentation & deliver live presentations
  • Participate in component sourcing and supplier engineering relationships
  • Occasional travel to Tesla factories, satellite team sites, and suppliers (domestic / international as needed)

What You'll Bring
  • Degree or Equivalent Experience Mechanical Engineering, Engineering Physics, Chemical Engineering, Materials Science
  • Robust fundamentals in solid mechanics, electrochemistry, and heat transfer
  • Experience designing for high-volume manufacturing processes such as stamping, deep drawing, plastic injection molding, heat treating, and metal welding
  • Familiarity with properties and applications of common engineering metals and polymers
  • Experience with experiment design and setup, data acquisition, analysis
  • Proficiency in 3D CAD modeling (CATIA V5/V6 experience is a plus)
  • Foundational knowledge in GD&T (proficiency is a plus)
  • Great communication skills (interpersonal & technical); willingness to lead discussions with internal & external groups; a team-first attitude
  • Resilience & independent learning- ability to hit deadlines under pressure and manage shifting requirements, multiple simultaneous priorities
  • Proficiency with structural / thermal FEA and hands-on fabrication skills

Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program
    Expected Compensation
    $92,720 - $206,520/annual salary + cash and stock awards + benefits

    Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

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